Whether you are using solvent or aqueous cleaner, you need to consider many variables to find the best process to properly clean your parts before heat treatment, to extend the life of your equipment and to supply high-quality heat treatment without any soft spots or stains on the part.
1. What is the contamination? What kind of oil are you using that will need to be removed?
Do a deep dive into the process, look at the SDS of the products currently used to determine the oil that you are working with. Light oil or chlorinated/sulfonated oils are heavy and there are different methods depending on the oil. Knowing exactly what oil it is determines the type of cleaner used. Understanding the oil to be removed, will be easier to plan on what will be the best type of cleaning and equipment to be used.
2. What is the part you are treating?
Geometry and alloy determine the process and the size of the chamber and/or tanks needed. Without the proper process in place residual contaminates “burn” into the surface during the heat treat step – causing an increase in scrap and dissatisfied customers.
3. Polar or Non-polar?
This determines the effectiveness of the chemistry you use on various contaminants. Solvent cleaners such as chlorinated, hydrocarbons and modified alcohols are used on non-polar and water soluble are effective on resins and stearates. Aqueous cleaners such as alkaline and acidic cleaners are water soluble or polar and effective against most contaminants.
4. What is the current process?
Are you using aqueous cleaners with spray belt machine or ultrasonics, solvent degreaser open top machine, or vacuum sealed degreasers? Evaluate your current process and identify where you can optimize to save money and time for effective cleaning and low-cost impact.
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