Getting Out of a Pickle: In-house Treatment Saves Manufacturer Almost $200,000

A manufacturer struggled with the high costs of hauling wastewater from its pickle tank, spending $10,000 per batch. When considering an in-house treatment option, they were told that chemical costs could increase from $100,000 to $400,000 per year. Instead of accepting this costly alternative, they sought a more efficient solution. Through a detailed audit, testing, and engineering approach, a tailored AquaPure treatment system was implemented, allowing the manufacturer to treat wastewater internally without additional capital expenses. This solution not only eliminated the need for offsite hauling but also significantly reduced chemical costs. By treating the pickle tank in-house, the manufacturer achieved savings of $120,000 in hauling fees and up to $100,000 in chemical expenses. The new system also improved process control and met sustainability goals by aligning with their ‘cradle-to-grave’ product lifecycle strategy. This cost-effective and environmentally responsible approach transformed their wastewater management process.

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