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Bringing Powder Coating In-House: How a Leading Manufacturer Built a Greener, Smarter Finishing Line
Case Study
A leading U.S. manufacturer of smart storage solutions set out to bring powder coating in-house—not just for control, but to build a greener, smarter operation. With no previous powder capabilities, they turned to Hubbard-Hall and PSI to help design a system from the ground up. The team recommended a zirconium-based, phosphate-free pretreatment—a sustainable solution that delivers high-performance finishes while reducing water and energy use. From tank configuration to process monitoring, Hubbard-Hall supported every step, providing lab testing, startup assistance, and operator training. As a result, the manufacturer now runs an efficient, environmentally compliant line that reduces discharge, improves quality, and supports LEED credits. This shift not only strengthened supply chain control but also positioned the company as a sustainability leader in its industry.
- Product Used: Zirconium-based, phosphate-free pretreatment system
Download the full case study to see how chemistry and expertise turned vision into reality.